Organic Ready-to-Eat (RtE) Production Facility
Organic Ready-to-Eat (RtE) Production Facility
Creating a High-Hygiene Production Line Inside an Active GMP Environment
A confidential client sought to launch a new organic, refrigerated, ready-to-eat product without interrupting existing manufacturing operations. Merrick delivered a ground-up facility that integrates heightened hygiene features, an elevated mixing deck and a dedicated filler enclosure—all designed to meet stringent GMP requirements while supporting rapid expansion of production capacity.
To keep operations running throughout construction, Merrick sequenced design packages, released long-lead equipment early and coordinated closely with GMP-trained personnel. Controlled access zones and staged installation minimized cross-contamination risks and maintained compliance. This phased execution allowed the team to meet an aggressive schedule, completing engineering mid-year and enabling first product shipments only months later.
Project Highlights:
- Delivered a fast-track solution that enabled a new organic RTE line without interrupting ongoing production.
- Integrated advanced sanitation features and specialized process zones within the existing GMP facility.
- Used phased design and early procurement to maintain an accelerated project schedule.
- Coordinated tightly controlled workflows and trained personnel to maintain full GMP compliance throughout construction.
Services:
- Architectural Design
- Architecture
- Civil Engineering
- Construction Services
- MEP Engineering
- Process Engineering
- Structural Engineering
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