Defense Manufacturing
Purpose-Built Manufacturing Environments for Mission-Critical Production
Merrick designs secure, high‑reliability facilities and systems that enable the safe, efficient production of mission‑critical components. Our work supports national defense supply chains across aerospace, space systems, and high‑energy materials manufacturing, where precision, protection, and continuity are essential.
Defense manufacturing environments often involve proprietary processes, hazardous materials, and demanding operational requirements. Merrick integrates building systems and supporting infrastructure—including structures, utilities, ventilation, hazardous material handling, equipment foundations, and safety systems—to support complex workflows while meeting stringent safety and security expectations. Building separation and explosivity considerations are central drivers in these environments, and our team understands how to incorporate those requirements without compromising functionality or productivity.
Our experience spans a broad range of defense applications, including missile assembly and testing, propellant and oxidizer processing, aerospace engine components, satellite and radar systems, and other specialized manufacturing and testing operations. Merrick integrates architectural, civil, structural, mechanical, electrical, and fire protection disciplines to deliver facilities designed for high‑hazard, high‑consequence operations.
Defense programs can evolve rapidly, requiring flexibility and responsive execution. Merrick partners closely with defense manufacturers to support targeted facility modifications, system upgrades, and large‑scale manufacturing and testing environments, helping our clients respond to changing program needs while maintaining safety, reliability, and operational readiness.
Why Merrick
- Proven experience designing mission‑critical defense manufacturing facilities supporting aerospace, space, and high‑energy material programs
- Specialized understanding of high‑hazard environments, including explosivity, hazardous materials handling, and safety‑driven building separation
- Integrated, multi‑disciplinary teams delivering facility, utility, and infrastructure design for proprietary manufacturing processes
- Ability to support both rapid‑response modifications and complex capital projects as defense programs evolve
- Trusted technical partner focused on safety, security, and production continuity







